Super User

Super User

Pro Carton, the European association for carton and cartonboard manufacturers, is calling on members of the public to place their votes and help select the public award winners in the 2022 European Carton Excellence Award (ECEA) and Pro Carton Young Designers Award (PCYDA).

Vote for your favourite packaging concepts

Public voting is now open for the European Carton Excellence Public Award (ECEA). As the continent’s leading sustainable packaging design competition, the award recognises the creative work and industry expertise of carton manufacturers and converters.

WestRock won the Public Award last year with its Smarties Giant Hexatube. The design is made entirely from cartonboard, replacing the plastic cap and plastic shrink seal in the previous Smarties packaging to save the environment from over 100 tonnes of plastic per year. The pack is one of WestRock’s most technically difficult to produce due to high levels of cutting and creasing accuracy, which ensure the product can be filled consistently at high speed in the factory and its tamper evidence function is not hindered.

The entries selected for public voting this year represent the best of the European folding carton industry. The shortlist comprises 24 solutions that cover a diverse range of applications. The judges were astounded by the quality and functionality of this year’s entries submitted by some of the most recognisable cartonboard mills, converters and designers in the industry. The finalists not only captured the judges’ attention for their innovative approach to packaging design, but their ability to convey the importance of environmentally friendly and sustainable packaging concepts to the consumer.

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Select this year’s winning Young Designers

Voting is also open for Europe’s leading annual young talent competition for packaging design, Pro Carton’s Young Designers Award (PCYDA), which calls on students to design and create creative cartonboard concepts in four categories: Food & Drink, All Other, Creative Cartonboard Ideas and Sustainability.

This year’s PCYDA saw more than 830 entries from over 100 universities and colleges across Europe - breaking the 2021 record. Judges were hugely impressed with the creativity and innovation of the entries, as well as the professional presentation of the videos that were submitted to accompany each design. The best 25 designs are now open for the public to choose their favourite, and can be found on the Pro Carton website here.

Voting for both the European Carton Excellence Awards and Pro Carton Young Designers Award is now open on the Pro Carton website. For both awards, members of the public can vote once per entry, with three votes available in total. Voting closes on Friday, 26 August. The winners will be announced at an Awards Gala on 15 September in Krakow, Poland.

Commenting on the quality of this year’s entries, Winfried Muehling, General Manager of Pro Carton said: “I was truly impressed with the quality of the entries for the European Carton Excellence Award and the Pro Carton Young Designers Award! So many entries scored highly across the awards criteria; from appearance and creativity to protection and authenticity. We’d love the general public to help us decide the winner of the public vote by selecting their favourite and look forward to announcing the winning entrants this September!”

For more information and to place your vote in this year’s European Carton Excellence Award (ECEA), and Pro Carton Young Designers Award (PCYDA) visit the Pro Carton website today: http://www.procarton.com. The Pro Carton Student Video Award will also shortly open for public voting. More information will be announced in due course.

About Pro Carton

Pro Carton is the European Association of Carton and Cartonboard manufacturers. Its main purpose is to promote the use of cartons and cartonboard as an economically and ecologically balanced packaging medium. www.procarton.com 

What is cartonboard?

Cartonboard is a multilayer paper-based material with, usually, three or more layers of fibre derived from wood, or recycled materials such as paper or cartonboard. It is often used in packaging to make cartons for everyday products, such as breakfast cereals, frozen foods, luxury fragrances and pharmaceuticals.

DS Smith has partnered with Veetee to create a sector-leading, fully recyclable Rice Box with the aim of removing over 50 tonnes of problem plastic

Delivering sustainable packaging with optimal consumer convenience significantly increases a brand’s chance of standing out on the shelf. Veetee Rice Ltd’s dry rice pack is a sector-leading solution that removes the need to use plastic bags or standard skillets in its packaging, with a box lid that can be removed, used as a measure, and then reseals the pack for ease of storage.

As one of the UK’s largest rice companies, Veetee’s pioneering solution is a fully recyclable fibre-based rice box with a unique portion measure and was created by DS Smith who works closely with their customers to support the removal of problem plastics from supermarket shelves.

The innovative solution reinforces both companies’ position as sector leaders in plastic replacement, as the fully fibre-based box replaces existing plastic bag options currently on the market and aims to remove over 50 tonnes of plastic from the UK market.

FTSE 100 sustainable packaging company DS Smith worked closely with Veetee and its design brief to create a product that is not only friendlier on the environment but makes it simple for customers to measure portions using a replaceable box lid. The concept of incorporating the portion measure is unique to the sector, solving a consumer problem and helping the brand to stand out from its competitors.

 Veetee rice box 2            

Dave Ellerington, Head of Design & Innovation and Business Development at DS Smith Packaging UK & Ireland said: “It’s been excellent to work with Veetee who share our goal of reducing the use of harmful plastics and giving consumers truly sustainable options. We were able to use our unique circular design principles and metrics in the development of this design to ensure the final product is convenient for customers as well as being sustainable. 

“Our work with Veetee has once again been able to show how packaging is vital for brands who are looking to become more circular and reduce their environmental impact”.

James Brett, Marketing Director for Veetee Group said: “Working with DS Smith to create our industry-leading rice box has allowed us to achieve our goal of selling our product that is a premium, sustainable solution and disruptive on the shelf. We’re also proud to be providing an enhanced customer experience through the box’s unique portion measure, meaning the packaging helps our brand stand out from the crowd”.

The pack has been developed to be filled on Veetee’s fully automated packing lines and within its existing footprint to maximise and improve supply chain efficiency. Following design, development, and manufacturing in the UK, the rice box was first launched in the US in May 2021 before being sold in major UK supermarkets.

CASE STUDY

Market-first rice box champions sustainability in sector

DS Smith has partnered with Veetee to remove over 50 tonnes of problem plastic with innovative fully recyclable fibre-based rice box

Veetee Rice Ltd – one of the largest rice companies in the UK, supplying rice to major supermarkets and exporting internationally to over 50 countries – has partnered with DS Smith to create packaging that optimises consumer convenience and helps it stand out on supermarket aisles, whilst designing-out unnecessary plastics.

Veetee sought to introduce several new features to their packaging design including developing a premium dry rice pack for supermarkets, replacing plastic bags with a carton board pack and ensuring the carton was leak-proof and stable when being filled on Veetee’s automated packing lines.

In collaboration with Veetee, DS Smith’s technical and operational experts went through a series of design developments. The final product successfully designed-out the need for plastic bags and created a lid that doubled up as a portion measure, which is unique in the sector.

The concept of incorporating the portion measure solves a consumer problem and helps Veetee to stand out from its competitors. The new packaging design – which is a fully recyclable fibre-based box –aims to remove more than 50 tonnes of plastic from the UK market and demonstrates DS Smith’s continued expertise in replacing problem plastic.

Dave Ellerington, Head of Design & Innovation and Business Development at DS Smith Packaging UK & Ireland said: “Reducing the volume unnecessary plastics in circulation and giving consumers truly sustainable options are two goals that we share with Veetee. We used our unique circular design principles in the development of this solution, to ensure the final product would maintain and optimise materials whilst being fully recyclable. 

“Our work with Veetee has once again highlighted why packaging cannot be overlooked by brands looking to reduce their environmental impact. It’s really satisfying knowing that our solution will remove over 50 tonnes of problem plastic from circulation, avoiding further waste being sent to landfill or ending up in our environment.”

James Brett, Marketing Director for Veetee Group said: “Working with DS Smith to create our market-first rice box has allowed us to achieve our goal of selling a product that is not only premium, but disruptive and sustainable. We’re proud to be providing an enhanced customer experience as the only brand to include a portion measure within the packaging’s design.”

The rice box has been developed to be filled on Veetee’s fully automated packing lines and within its existing footprint to maximise and improve supply chain efficiency. The one-piece design enables a high-quality print to be used on the inside and outside of the carton, creating an enhanced customer opening experience. The complex double-skinned construction creates a collar for the lid, whereas most other carton packs are single skinned.

The pack is entirely designed, developed and manufactured in the UK at DS Smith’s Neath site.

For more information on DS Smith, please visit: https://www.dssmith.com/packaging

For more information on Veetee Rice, please visit: https://www.veetee.com/

About DS Smith:

DS Smith is a leading provider of sustainable fibre-based packaging worldwide, which is supported by recycling and papermaking operations. It plays a central role in the value chain across sectors including e-commerce, fast moving consumer goods and industrials. Through its purpose of ‘Redefining Packaging for a Changing World’ and its Now and Next sustainability strategy, DS Smith is committed to leading the transition to the circular economy, while delivering more circular solutions for its customers and wider society – replacing problem plastics, taking carbon out of supply chains and providing innovative recycling solutions. Its bespoke box-to-box in 14 days model, design capabilities and innovation strategy sit at the heart of this response. Headquartered in London and a member of the FTSE 100, DS Smith operates in 34 countries employing around 30,000 people and is a Strategic Partner of the Ellen MacArthur Foundation. Its history can be traced back to the box-making businesses started in the 1940s by the Smith family.

Mondi, a global leader in packaging and paper, is investing nearly €65 million in three Consumer Flexibles packaging plants in Europe in order to meet growing customer demand for sustainable pet food packaging solutions. The European pet food market has grown significantly in recent years, driven by a consistent rise in pet ownership. This trend increased during the COVID-19 pandemic and is expected to continue for many years to come.[1]

  • Mondi to invest nearly €65 million to meet customers’ growing demand for sustainable packaging solutions.
  • Investment strengthens Mondi’s leading position in pet food packaging.
  • Production capacity to be increased at three Consumer Flexibles plants in Austria (Mondi Korneuburg) and Germany (Mondi Halle and Mondi Steinfeld).

This project is part of Mondi’s previously announced €1 billion expansionary capital investment programme to accelerate growth in sustainable packaging and will further strengthen its leading position in the pet food packaging market.

Work has already started at Mondi Korneuburg (Austria) and includes investments in new, state-of-the-art machinery and equipment as well as an expanded production area. These changes will lead to a capacity increase, solidifying the site’s position as a market leader in pre-made retort stand-up pouches for wet pet food.

MNDPR220a

The group is also investing in new, advanced machinery at Mondi Halle and Mondi Steinfeld in Germany, to increase production capacity of sustainable pre-made bag solutions for pet food, as well as home and personal care. This will enable future growth and support customers to switch from multi-layer, non-recyclable packaging to more sustainable alternatives such as mono-material recyclable stand-up pouches and paper-based pre-made bags.

Dirk Gabriel, COO Consumer Flexibles, Mondi says: “We take pride in being an innovative, agile partner for our customers. With this investment, we continue to take the lead in packaging solutions that are sustainable by design, especially in the pet food industry.

This investment also supports our Mondi Action Plan 2030 (MAP2030) sustainability framework which is focused on circular driven solutions, created by empowered people, taking action on climate. With these projects, we’re increasing operational efficiency and reducing our own energy consumption while also connecting our production network.”

[1] Wet pet food demand estimated to grow 5% a year between 2020 and 2025 according to Wood Mackenzie 2020 (PCI).

About Mondi

Mondi is a global leader in packaging and paper, contributing to a better world by making innovative packaging and paper solutions that are sustainable by design. Our business is integrated across the value chain – from managing forests and producing pulp, paper and plastic films, to developing and manufacturing effective industrial and consumer packaging solutions. Sustainability is at the centre of our strategy and intrinsic in the way we do business. We lead the industry with our customer-centric approach, EcoSolutions, where we ask the right questions to find the most sustainable solution. In 2021, Mondi had revenues of €7.7 billion and underlying EBITDA of €1.5 billion.

Mondi has a premium listing on the London Stock Exchange (MNDI), and a secondary listing on the JSE Limited (MNP). Mondi is a FTSE 100 constituent, and has been included in the FTSE4Good Index Series since 2008 and the FTSE/JSE Responsible Investment Index Series since 2007.

www.mondigroup.com

End-to-End Packaging Solutions for mitigating labor, efficiency, and waste-reduction challenges

SupplyOne, Inc., the largest independent supplier of custom corrugated and other value-added packaging products, equipment, and services in the U.S., highlights its comprehensive packaging automation equipment program, covering a full array of secondary, end of line solutions ranging from case erectors to shrink wrapping equipment and stretch wrappers, to thermoforming equipment and vacuum chamber sealers, or even an entire fully-automated packaging system.

SupplyOne delivers the right packaging equipment for the right application, from a broad range of recognized best-in-class manufacturers, supported by the SupplyOne network of locally available, factory-trained technicians with a track record of providing installation, on-site training, and maintenance services that keep production lines running at peak efficiency.

Line Layout and Design

2022 07 18 111131SupplyOne Equipment Specialists consult on the overall line layout and design, bringing strategic knowledge to make application-specific recommendations that enhance productivity, reduce downtime, extend equipment life, accelerate speed to market, and increase cash flow. Automating the retooling processes, for example, can dramatically improve the agility and throughput of packaging lines.

The specialists will identify industrial robots and autonomous solutions from leaders in the field that can help mitigate labor challenges, eliminate repetitive tasks, enhance product safety, increase the speed and accuracy of packaging processes and warehouse operations, and deliver a fast return on investment.

End-to-End Packaging Solution

SupplyOne’s goal is to serve as a total packaging supplier that partners with customers to keep costs down, improve efficiency and enhance throughput and sustainability? SupplyOne offers deep and broad packaging industry expertise, top equipment from trusted, best in class suppliers, and consumables optimized for the specific equipment and application, as well as exceptional locally available technical service.

About SupplyOne

SupplyOne is the largest independent supplier of custom corrugated and other value-added packaging products, equipment, and packaging-related services in the U.S. The company provides mid-sized manufacturers, food processors, and medical and e-commerce companies industry leading packaging programs and complete packaging solutions to reduce its customers’ total cost of packaging ownership from a single point of contact. The result? Better packaging, and enhanced efficiencies, speed to market, and cash flow. Since its founding in 1998, SupplyOne has become the acquirer of choice for privately held specialty corrugated packaging manufacturers and value-added packaging distributors. For more information about SupplyOne’s packaging solutions, contact SupplyOne at 484-582-5005, email This email address is being protected from spambots. You need JavaScript enabled to view it. or visit https://www.supplyone.com/.

Sustainable packaging firm leads plastic replacement fight

DS Smith has just announced that it has designed out over 313 million pieces of problem plastics in the last two years alone1 as part of its ambitious plastic replacement programme.

The significant figure equates to more than three million units per week, as customers and consumers demonstrate demand for fibre-based packaging as an alternative to hard-to-recycle plastics.

To meet this demand, DS Smith designers have worked with customers to create 1,000s of new innovations to replace plastic. Solutions have been created to remove everyday plastic items including ready-meal trays, plastic fruit and vegetable punnets and plastic six pack rings that pollute the planet. This all comes at a time when campaign groups are highlighting the amount of plastic that ends up as waste, making it more important than ever to remove them at the design phase.

Samantha Upham, Sustainability Business Partner – Sales, Marketing & Innovation commented: “With our help, customers are accelerating their ambitions to remove problem plastics from their products. By using our Circular Design Metrics, we can easily show not just where plastic can be replaced, but how circular their packaging is right now and where we can make improvements together.

145494 120633 DSSRM 3D Visuals for Premier Parasite Polypropylene 02

“All 700 of our designers have been trained in our Circular Design Principles, which means we can design out problem plastics at inception stage and find alternative fibre-based solutions which deliver the required attributes.”

Over the next year, DS Smith will continue to drive adoption of fibre-based alternatives amongst customers in response to consumer demand for plastic alternatives. In a recent survey commissioned by DS Smith, 4 in 10 consumers (41 per cent)2a wanted packaging made from alternative renewable sources, whilst in a separate survey, 52 per cent of Brits said they would purchase products that contain less plastic to help improve recycling rates in the UK.2b

As part of DS Smith’s Now & Next sustainability targets, the company has an ambition to take one billion pieces of problem plastics off supermarket shelves, replacing them with corrugated alternatives. DS Smith’s plastic replacement work and wider sustainability progress can be found in its latest sustainability report which can be found here.

  1. Over a 2-year period from May 2020 to April 2022
  2. Market research conducted by OnePoll:
    1. Consumer research: 2,000 UK adults who have shopped online in the past six months. Conducted between 17th June and 23rd June 2022 
    2. Consumer research: 2,000 UK adults who have shopped online in the past six months. Conducted between 17th June and 23rd June 2022

About DS Smith:  

DS Smith is a leading provider of sustainable fibre-based packaging worldwide, which is supported by recycling and papermaking operations. It plays a central role in the value chain across sectors including e-commerce, fast moving consumer goods and industrials.

Through its purpose of ‘Redefining Packaging for a Changing World’ and its Now and Next sustainability strategy, DS Smith is committed to leading the transition to the circular economy, while delivering more circular solutions for its customers and wider society – replacing problem plastics, taking carbon out of supply chains and providing innovative recycling solutions. Its bespoke box-to-box in 14 days model, design capabilities and innovation strategy sit at the heart of this response.

Headquartered in London and a member of the FTSE 100, DS Smith operates in 34 countries employing around 30,000 people and is a Strategic Partner of the Ellen MacArthur Foundation. Its history can be traced back to the box-making businesses started in the 1940s by the Smith family.

AGE Industries, Ltd, a leading supplier of innovative and custom packaging and shipping solutions for industry and government agencies, offers custom-designed corrugated packaging for manufacturers across many different markets, with boxes that securely protect products, reduce shipping costs and inventory through custom design, and visually appeal to retail customers.

  • Innovative solutions that protect products, reduce inventory and shipping costs, and visually appeals to consumers

Manufacturers rely on AGE Industries’ expertise and reputation for reliably delivering complete packaging solutions. Custom packaging solutions range from products as diverse as heavy, bulky automotive parts and major household appliances, to premium consumer electronics and fancy lingerie, to fresh and packaged foods.

For each application, the package designers at AGE Industries select among many different box types and inserts, including Die Cut, Full Overlap Slotted Container (FOL), Full Telescopic Design Container (FTD), and Overlap Slotted Container (OSC). They utilize software to optimize the shape and size of the box to efficiently and safely package the product(s) contained within, and to ensure the boxes can be stacked securely on a pallet, without wasted space. 

2022 07 18 102017

AGE Industries excels at designing boxes that provide the optimal balance between the crush strength and weight/thickness to reduce the cost of materials and shipping. The use of recycled fibers also adds strength and reduces material costs. With a deep commitment to environmental sustainability, AGE Industries works with customers to ensure that packaging is curbside recyclable and is committed to ensuring that 100% of all waste and byproducts created in its manufacturing process will be recycled to make useful and safe products.

AGE Industries offers custom printing, with exceptional color matching, that increases brand awareness and supports point-of-purchase marketing campaigns. A variety of wax and varnish coating options are available. Additional customizations include partitions, eyelets, transparent windows, and die cut foam inserts

During the current supply chain challenges, customers rely on AGE Industries’ dynamic Just-In-Time (JIT) inventory management system and efficient operations for timely delivery of packaging materials to keep manufacturing and distribution flowing.

For more information about the AGE Industries, Ltd, visit www.ageindustries.com.

About AGE Industries, Ltd.

Founded by Arthur G. Eltzroth in 1974, AGE offers innovative custom packaging and shipping solutions for private industry and government agencies. AGE designs and manufactures corrugated boxes, fiber tubes, and wood crating for Texas, Arkansas, Oklahoma, Louisiana, and New Mexico in the United States. AGE Box de Mexico, based out of Reynosa, Tamps. Mexico, provides custom corrugated packaging and overall packaging solutions for Mexico. AGE meets WBENC, Tx HUB, and CMBL certifications.

For more information, contact AGE Industries at 817-641-8178 or email This email address is being protected from spambots. You need JavaScript enabled to view it.

Nordic Paper is world leading within natural greaseproof papers used in different food applications, for example as baking papers, for baking cups or for food containers. The paper has natural barrier properties achieved without the addition of fluorochemicals, so called PFAS. To further develop these natural barriers and to expand the markets for natural greaseproof papers, Nordic Paper has entered into a two-year cooperation with Centre Technique du Papier, CTP, in France.

2022 07 15 111853Nordic Paper produces and develops natural greaseproof papers for the food industry without addition of fluorochemicals. Barrier properties are important characteristics for these paper grades in order that the grease of the packaged foodstuff does not go through the paper. The initiated cooperation project with CTP focuses on exploring and developing further improved natural grease barriers without addition of fluorochemicals.

  • Our papers are equipped with good and natural barriers for many application areas, but we are eager to push the limits and to increase the grease resistance even further of our products, says Henrik Kjellgren, product manager Natural Greaseproof.

CTP is a leading research institute for the paper industry with a specific competence in treatment of fiber surfaces and in barrier properties. Several laboratory tests will be conducted in the project which is expected to result in valuable information for the continued development work of Nordic Paper regarding further improved barriers. The ambition is to expand the market for greaseproof papers so that the customers of Nordic Paper would be able to produce packaging solutions for food that is currently packaged in plastic or aluminum-based solutions.

  • One example of an application we are looking into is food trays for frozen lasagna where the packaging requires very good barrier properties as the food and its packaging undergoes heating, explains Henrik Kjellgren.

Nordic Paper is already today, with its greaseproof papers, able to offer more sustainable alternatives to packaging manufacturers currently using packaging solutions based on plastics or on materials with added fluorochemicals.

  • We can contribute to the ongoing phasing out of the use of PFAS and to reduce plastics consumption in society. It is important that we take further steps to develop us into neighboring application areas where our papers are currently not present to increase our contribution to a sustainable society, concludes Henrik Kjellgren.

Nordic Paper is a leading specialty paper producer with its base in Scandinavia. We have been manufacturing top-quality kraft papers and natural greaseproof papers since the 19th century. Our products are based on renewable raw material from local forests. From our five paper mills, four in Scandinavia and one in Canada, we supply customers in about 80 countries. Nordic Paper had in 2021 net sales of approximately SEK 3,100m, about 690 employees and is listed on Nasdaq Stockholm. www.nordic-paper.com

What happens when a manufacturer needs to ship a metal part and protect it from corrosion, but the shipping process does not allow removal of process oil? Surprisingly, the answer is not to automatically use VCI plastic but to consider a product like VpCI®-148 Paper—a recyclable, grease-resistant, corrosion inhibiting packaging material produced by Cortec® Corporation and available for distribution worldwide.

Protect Metals from Corrosion

2022 07 15 002847The main benefit of VpCI®-148 Paper is the same as all VCI papers: corrosion protection or rust prevention on the metals packaged within. Like Cortec’s other VpCI® Papers, VpCI®-148 Paper is coated with Vapor phase Corrosion Inhibitors. These protect not only the metal surfaces in direct contact with the paper but also those that are enclosed inside, but not directly touching, the paper. Vapors from the VpCI® coating diffuse throughout the interior of the package, forming an invisible protective molecular layer on the surfaces of the metal. When the metal component is removed from the packaging, the protective layer evaporates on its own—no manual removal needed.

Eliminate Plastic Packaging

VpCI®-148 Paper can effectively replace the use of plastic VCI film or even plastic-coated papers. This is important in a day and age when industries are looking for more renewable resource alternatives to products made from fossil fuels. In addition to the base substrate of VpCI®-148 Paper being made with paper sourced from sustainable forestry, the barrier coating is fully recyclable/repulpable, unlike traditional PE- (polyethylene) or wax-coated papers that cannot be recycled through normal channels.

Resist Grease in Wider Applications

VpCI®-148 Paper holds up better than standard VCI paper in the presence of grease and process oils, allowing it to be used for rust preventative packaging of both dry and oiled metals during storage, transit, and overseas shipment. This is an important solution when protecting metal parts such as bearings that require lubrication, or those where the manufacturing or shipping process do not permit the removal of process oils. Such was the case for a manufacturer of SUV frames being shipped overseas to Germany. The previously used plastic VCI film (non-Cortec®) was breaking down due to aggressive process oils remaining on the frame, resulting in tarnish and corrosion that caused the frames to be rejected. Interestingly, VpCI®-148 Paper solved the unusual problem because it provided corrosion protection and sufficient barrier protection to keep the packaging from breaking down in the presence of process oil. Also, Cortec’s capability of making rolls almost 2.5 meters wide, larger than typical VCI paper, was well suited to wrapping and protecting the wide vehicle frames.

How and Where to Use Grease-Resistant VCI Paper

Thanks to the multiple features mentioned above, there are many potential applications for VpCI®-148. VpCI®-148 Paper protects both ferrous and non-ferrous metals and therefore can be used to protect a wide range of metal parts:

  • Carbon Steel
  • Stainless Steel
  • Galvanized Steel
  • Cast Iron
  • Aluminum Alloys
  • Copper
  • Brass (≤30% Zn)
  • Solder

VpCI®-148 should be applied by wrapping parts with the printed grease-resistant side facing out and the plain corrosion inhibiting side facing in as close to the metal surface as possible, folding the ends together and taping as necessary to create a closed environment inside the paper. VpCI®-148 Paper can also be used to wrap individual components in combination with a larger integrated packaging solution. It is great for interleaving between trays of parts coated with oil, grease, or process fluids, as well. The next time you have a packaging application that calls for corrosion protection in the presence of greasy or oily parts, consider whether VpCI®-148 Paper may be a sufficient—or even better—alternative to plastic in terms of performance and sustainability. Contact Cortec® to learn more about VpCI®-148 Paper today: https://www.cortecpackaging.com/contact-us/

With two new patent applications filed last week, PulPac continues to expand the Dry Molded Fiber patent portfolio. The new patent applications are directed to ejection elements in connection to the forming mold. The main purpose of the ejection elements is to release the product from mold parts for an easy removal of the products. The ejection elements can also be used for imprinting a pattern in the product, to be read or scanned for information purposes.

Dry Molded Fiber is invented, patented and licensed to packaging manufacturers by PulPac. The game-changing technology is up to ten times faster than traditional fiber forming methods and offers highly competitive unit economics. In addition, being a dry process, it saves significant amounts of valuable water and energy, resulting in up to 80% lower CO2 emissions compared to alternatives.

Dry Molded Fiber - the fiber forming technology that can transform the industry and establish a new global standard for sustainable fiber-based packaging and single-use items.Dry Molded Fiber - the fiber forming technology that can transform the industry and establish a new global standard for sustainable fiber-based packaging and single-use items.

To date, PulPac holds 28 patent families with 85 granted national patents and plus 50 pending patent applications. New patent applications are filed continuously. In addition, PulPac has a substantive body of know-how and trade secrets that are shared only within the Dry Molded Fiber network. Based on the core IP, PulPac has developed a complete technology platform covering multiple areas of fiber application manufacturing. All driven by the need of disruptive technical solutions that enable a sustainable packaging industry.

Peter Ekwall, CIPO, comments, “Innovations are detected and harvested every week, which gives us the possibility to rapidly expand our patent portfolio with good quality. We also see an increased interest from our partners to contribute to the patent and technology pool. All things considered; this is beneficial for everyone that wants to join us in our mission to replace single-use plastic as soon as possible.” 

About PulPac
PulPac provides the packaging industry with a groundbreaking manufacturing technology for low-cost, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding PulPac enables their customers to replace single-use plastics with a sustainable and cost competitive alternative globally. 

For additional information about PulPac, please visit www.pulpac.com

Metsä Spring, Metsä Group’s innovation company, has launched a new 3D fibre product called Muoto®. Muoto has been produced at Metsä Group’s and Valmet’s demo plant in Äänekoski since May 2022, and is made of Metsä Group’s wood fibres.

Muoto is a significant initiative in the packaging market. It is user-friendly, sustainable and scalable and features advanced technology. Using brand new technology, the products are pressed into their final form and their properties can be tailored during the production process according to the intended purpose. The raw material of Muoto grows in northern, sustainably managed forests and is fully traceable.

2021 06 03 085752Both renewable and recyclable, Muoto is a good alternative to fossil plastic, for example, in food packaging, including serving dishes or containers of various sizes and shapes. Packaging that is produced to meet a specific need is ideal for reducing food waste.

“Plastic is everywhere. It will continue to have a role in the future, but the growing packaging industry requires a variety of new sustainable alternatives; Muoto is our answer to these needs. This brand new, wood-based packaging has attracted a great deal of interest in our customer base,” says Jarkko Tuominen, Metsä Group’s Project Director.

Muoto has just got off the ground, and now its product features and production method are being further developed and the product’s market potential is being tested. A well-recognised brand plays an important role in this work. If the market interest and the product viability can be proved on a large scale, Metsä Group will consider building a larger production unit. 

Learn more about Muoto online at muoto.io.

Metsä Spring
www.metsaspring.com

Innovation company Metsä Spring invests expertise and financial resources into initiatives with the ambition to reshape the forest-based bioeconomy, aiming to increase the value for Metsä Group’s stakeholders in the long-term.

Metsä Group
www.metsagroup.com

Metsä Group is leading the way in advancing the bioeconomy. We invest in growth, bioproduct development and a fossil free future. The raw material for our products is renewable wood from sustainably managed northern forests. We focus on the growth sectors of the forest industry: wood supply and forest services, wood products, pulp, fresh fibre paperboards, as well as tissue and greaseproof papers.

Metsä Group’s annual sales amount to approximately EUR 6 billion, and we have around 9,500 employees in 30 countries. Our international Group has its roots in the Finnish forests: our parent company is Metsäliitto Cooperative which is owned by nearly 100,000 forest owners. 

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